Thanks for the replies Mark, Geraldo
Geraldo's answer about loading the paper at a "sheet with skew check" was the answer/piece of the puzzle i was missing.
I will answer the questions for posterity and give some more details about the "how" i observed.
Mark:
Chart was printed on single roll
Calibration was performed prior to printing (this brings up an interesting question. can we calibrate material that is non aqueous? for example a solvent based material. use the tiff file and print a chart on a solvent printer. can we bring that chart and material over and scan it and create a profile for a Seiko, Roland, HP, Mamaki large format solvent printer?)
Paper selection upon loading was checked and rechecked to verify matching
I have not tried going versions of the printer driver and/or Utility
Geraldo:
Not being educated about the spectro and how exactly works on a deep color level...if there is only a small swatch color sampling printed upon calibration would you not get an improved color range from creating a 1728 swatch and printing it if only to create a profile for your own printer?
i feel like i have been getting nice prints for the last two years on my printer loading material and just doing the calibration. i was curious to see what effect if any creating a profile from a much larger swatch sampling would bring about. i realize i wont know the answer to that in just 10-12 prints. it would take about a year worth of prints, photo, vector art, b&w to be able to form an opinion. if anyone has any color gamut charts comparing a "basic" color calibration with a larger 1728 (for example) i would love to see just how good the "basic" calibration is with factual data. in my minds eye i am envisioning some kind of graph similar to what i have seen done with sRGB, Pro and Adobe color space graphics to be able to compare color ranges. but again i am speaking from a place of ignorance.
How Details:
My Printed chart was automatically cut from the roll on all 3 of my printed charts. i am unaware, when printing a chart like this, how to turn off the cutter and make it not cut the printed chart automatically. regular print, i know where the "off" selection is, but this wasnt a "regular" print submitted through the job queue.
The load printed sheet with skew solved my issue of the printer/Utility not wanting to scan the print. I am now the owner of a great looking ICC profile. (at least .txt file. I have yet to finish the steps and convert it into an usable file just yet)
The printer when it got to the end of the chart spit out the print like there was not enough material on the back end to advance the chart far enough to be scanned and still have the rollers engaged. i taped an 8" section of blank material and made a "tail" that perfectly aligned across and down effectively lengthening the chart by 8". Printer then scanned and was able to finish the scanning process without ejecting the sheet completely out.
Geraldo's tip about loading the sheet and advancing the material just so the first row of color tabs is visible under the rollers was huge. i forgot that little bit of information and loaded the paper 3 times trying to figure out why i get everything set just right only to go through all the steps in Utility and then send the file to the printer to have it spit back out again. very frustrating.
I would be interested hearing thoughts/experiences using this to create profiles for vinyl adhesive back solvent printers. I have a corporate customer whos logo is 280C and they are VERY particular about it being exactly 280C. It has always been a struggle to get the color tuned in when using the suppled manufactures media profiles.
What benefits, or is there a way to accurately measure benefits of creating profiles for your own printer, versus loading a new material in and creating a new media preset and small swatch calibration.
also interesting to note that the calibration small swatch for the photo paper was 10 hexagons wide x 16 deep and the calibration swatch for the canvas material was 11 hexagons wide x 16 deep. the canvas and matte cotton paper charts had an added row of black/grey at the end of the chart where the photo paper chart ended in yellow hexagons
Thanks for the brain storming
-Jeff