A a few missing clues here.
1. How did the friend open the file on the PC? With Photoshop? Or with some other utility?
2. How/Where did the friend read the 4KB file size? Windows Explorer? Photoshop?
3. How big is the image in pixel dimensions?
4. Even though you flattened the image, did you leave the saved mask as an alpha channel?
Adobe created Tif files contain an extra jpeg copy of the image. That's so other non-Adobe programs can view the image, even though they can't decode the Adobe internal formats or layers. They can find and display the jpeg.
Regardless, the first step in debugging should be to determine if the problem is on your end or with the friend. So, share the file with someone else (on PC) to see if the problem repeats.