I think I've found the culprit...the variable ND itself. It's good quality, relatively slim and a reliable brand, but as the ND stops down significantly, especially on wide angle glass, it starts to vignette. I thought I had replicated the same vignetting on my 24-70, but after retesting, it appears to be ok on that lens. So it's really just an issue with max ND at very wide angle. I can live with that I suppose. Thanks for the feedback guys!
JB