UPDATE!
I am VERY happy to say that after 3 hours of two techs doing the upgrades, it now prints BEAUTIFULLY!
The package that the tech had to have shipped turned out to be a new installation tool for the pinch roller assemblies. Neither tech had done the swap before, and HP did not provide them with any instructions on how to use the tool - but they were very much on the ball and figured it out. They both agreed that this is definitely a two person job for proper reassembly, and would hate to attempt it alone lol!
The printer was stripped almost bare, down to the core frame.
The new starwheel assembly is virtually identical, and none of us could detect any huge difference other than the addition of two black plastic parts on either side. We have no idea what they are for, but there are NO star wheel marks anywhere on the test print that just came out - on low quality no less!
The new roller assemblies also are perfect, not a hint of lines or smudge anywhere, just as it should be.
They showed up on time at 9 as promised yesterday. It was pure luck that he had a helper - the new guy was in training. I thought it comical that even they had to sit on hold for 30 min with different HP people for support. By the time they got through to someone that knew, they had already figured out how to use the tool themselves!