The reason I mentioned Michelangelo Moulding is that they sell in both the US and CA and offer a high quality polystyrene; but mostly because they sell through distributors. Due to that the OP may be able to get some quality polystyrene frames. Even tho they will probably cost more than $30 each they have a reasonable chance of helping to sell the art.
Never worked with a manual chopper. They seem a pain to use even if quiet other than the groans of the operator. Regarding the underpinner, while I’m not doubting your word, what air PSI do you run in the underpinner?
BTW I’m embarrassed to acknowledge it but after my last post I went back and read a bit about v-nails. That’s not the part that’s humiliating, but when reading it I found I incorrectly noted the application of v-nail types to wood media in my previous comment. According to this source:
http://www.pfmproduction.com/pdfs/pfmp_spring06/pfmp_spring06_nails.pdfUnderpinner nails come in different grinds—that is, different angles on their cutting edges designed for either soft or hard wood. They are normally ground primarily on one side, with a small grind on the other to remove burrs. MDF nails are ground equally on both sides so the point is in the center of the nail. A softwood nail also has a sharper angle than a hardwood nail. “A softwood nail is sharper and cuts through the fibers like a knife to create a stronger assembly in softer woods,” says Convey of ITW AMP. “Hardwood nails are blunter and crush through the fibers of the wood. The bigger the nail, the more material you press into, the more important it is to have the proper grind. MDF also takes a thicker nail. While our hardwood nail will work in a lot of MDF, what’s called MDF is often high density fiberboard. That takes a thicker nail because a normal hardwood nail will bend in the material.”
The rest of the article is a good read. The reason I mention this is both to correct my post and also suggest that enough air pressure and perhaps a different type of nail (MDF) would have done the job…
Received a 90 lb box of 2.25” wide moulding yesterday and need to put G2 goo on some stuff and make frames for the show next week. That will be the first major Art show of spring and the last indoor show until next October. Almost time to put away the lights and carpet and get out the 10' x 20' canopy and add 2 hours to setup time!