... it shouldn't be difficult to offer a 30x45mm version of it…. Let's not forget that Leica's current sensor is oriented from a currently available MF sensor of other dimensions.
Maybe. In the past, it was reportedly far easier to take a basic CCD photosite design and use it in a variety of different sensor shapes, perhaps because a CCD has a very simple repetitive structure and read-out method. Active pixel CMOS sensors instead seem to need more custom designing for each different size and shape. One possible reason is the fact that active pixel CMOS sensors do read out by direct transfer from each photo-site to the edge of the sensor, and so increasing the sensor size changes the signal path lengths and timing. So Leica's custom CCD size might be hard to replace by an active pixel CMOS sensor in a large custom size.
I do know that Dalsa have made custom sizes much larger than 56x56mm, but I don't know what the cost overhead is, it may be massive. Possibly the size could worsen noise characteristics too? Or otherwise break suitability as a photographic sensor.
It used to be that all the huge sensors for astronomy and such either (1) had huge pixel sizes, allowing fabrication on "large format" steppers not suitable for the pixel size needed in MF, or (2) were arrays of several smaller sensors butted together, leaving visible join lines that are tolerable in X-rays, but not for a MF camera. I am not sure what ht state of the art is, but:
1) Teledyne-Dalsa will make custom CCDs and CMOS sensors at up to "wafer scale" (up to 98x49mm, so only one sensor per 150mm diameter wafer), but pixel spacing is a huge 96 microns. Interestingly, this design was derived from an earlier design of exactly half the linear dimensions and half the pixel pitch, so the same pixel count. This suggests that pixel pitch is is limited by the angular resolution of the optical system used in fabrication, and limits sensors to the same maximum pixel count.
See
http://www.teledynedalsa.com/public/corp/pdfs/papers/Very_Large_Area_CMOS_Active-Pixel_Sensors.pdf2) Teledyne-Dalsa also makes the 94 x 78mm, 250MP CCD sensor for the
Z/I DMC IIe 250 aerial mapping camera with a more MF-friendly 5.6 micron pixel pitch. However, I do not see a price quoted anywhere.
ADDED LATER: this camera weighs 66Kg and needs a 350W power supply!
http://www.aerial-survey-base.com/wp-content/uploads/2012/05/ZI_DMC250_DS_en3.pdf