I really appreciate all of your help and detailed info Ron. I thought the printer automatically recalibrates when creating a new profile. When I make a new profile, it prints a thin strip of lines, which I'm assuming is the pure color of each ink, and below that 160 hexagonal patches. It cuts that off and then prints a long strip of hexagonal patches... somewhere in the ballpark of 500. Is the first one of these the recalibration, or just part of the profiling process? Also, I currently use Photoshop's printer driver, will a RIP produce more accurate colors... adding a higher degree of accuracy when soft proofing?
jr
Just to rephrase Ron, in case it gives you better understanding....
You profile your inks to your paper/media. Your printer calibrates for the inks/heads to keep things consistant. That calibration over time shifts, so you recalibrate. But this would/should not cause drastic changes to output.
Sounds like you had one profile in the file, and perhaps you picked another one or software managed color.
There are plenty good books on this subject, and I would look at Michael Reichamnn's coverage on the issue. I have purchased some other DVD's of of Michael, and they are real world tests, and in plain English.
I use a RIP with my printers as I like to make things a bit easier, get very accurate for proofing purposes. RIP automatically bypasses the printer driver, at least mine does.(EFI).
If you tried to pick all the other profile options you would likely print more than reprinting the full job.
When you say you were using a profile to the paper you are using....As long as the profile and the paper are the same as you started, the calibration invalid should not cause such a problem. If any of the variables changed, and they could easily have when choosing your options, then you can easily get very different prints. When you print such LARGE panels....you want to get into it with your T's crossed, your I's dotted, and so on.....as you can see the mess it can make.
I hope by some luck, you pick a profile and get the last of your print done without a full reprint...at some point you have to weigh the time vs ink and paper and go at it again from ZERO.
good luck