The ink I missed was in the right cleaning station *underneath* the flat plastic cover you see. To find and remove the junk ink I turned on the printer and using a flashlight to see throught the cover I watched what happens on the right hand station. At a point in the exercising of the printer the print head is off to the left and the cleaning station cover moves back and a set of 6 wells moves into view. As soon as I see this happen I pull the power cord, open the window and go to work. The far right edge of the wells and the far right edge of the cover had junk ink built up to the point that the stuff could get on the head when it was over there and then of course the stuff can then get flicked off to destroy the print while the head is over it.
Most of the errant ink that gets on the print does not come from the heads. It comes from the underside of the head carriage. The stuff builds up mostly to the right side of the carriage. I use cotton swabs (q-tips) and a 70% isopropyl alcohol solution. I break the end off of the swab and hold it at a right angle in the tip of a hemostat. That way once the head is out of the carriage I can wipe the underside of the carriage on both sides - right and left. I also clean the contacts on the head side and carriage side. I change cotton swabs with almost every swipe so I use a big handful every time I do this. I never make any contact with the print head printing surface. Coffee filters used to dab the printing surface for helping with badly clogged heads has been suggested here in the forums. One thing that is indeed good about this is that the print heads are so cheap to replace entirely. The cotton swabs with a small amount of isopropyl/water on them make very quick work of the ink on the edges of the print cartridge assembly. To get to the heads I use the printers head replacement utility. Of course the printer is impatient and after about 5 minutes of cleanup time the carriage with the top up and cartridge(s) un plugged will start trying to move and crash into things (cudos to HP for another idiotic and uncorrected error in design). I therefore put it into print cartridge replacement mode and yank the power. Once finished cleaning and putting all carts back in I power it up and it goes to the head alignment procedure.
I inspect the innards closely on a regular basis. The ink crud under the right side station cover was a new discovery for me - at the cost of a 63 inch long canvas print..
Sometime after responding here about using coffee filters and distilled water, I had a new problem (for me). All of the medium and dark blue areas on a print came out purple/magenta, and the left end of a 24" roll (on my 24" Z3100) had streaks and blobs of either red or magenta ink. I checked the print heads, which were not particularly bad but I cleaned them anyway, as well as the wells they came out of. I had the printer do a color calibration to see if the cleaning helped.
What I noticed was that the same red/magenta streaks occurred, and now were seen in several other places on the paper. Also, in some of the hexagonal color "cells" on the calibration sheet I noticed what seem to be white lines alternating with color lines (as if some nozzles are clogged). There was also ink residue in several places on the metal strips where the paper emerges.
I have 2 left feet and am all thumbs as well, but I am willing to try as thorough a cleaning of this beast as possible. Could somebody describe all of the areas safe for me to clean, and how to find them? I will try pulling the plug when the cleaning station on the right opens up. I also found some ink buildup in what appears to be spongy material on the left side of the printer, as well. Is that safe to try to clean?
Are there any other places to clean?
I have 2 weeks to finish a big print job for my own one-man exhibit. Of course, that is the best reason for the printer to act up, and I need to get it going pronto.
I have used the printer regularly but lightly since November '07, and would judge that I have used a little more than 3 100-foot rolls of 24" paper. I am about half way through about 9 of my first full size cartridges and am very near the end of the remaining 3 original 69ml carts.
I would appreciate any details on how to proceed beyond the cleanings I have done previously.