Hmm, I kind of disagree with most of that except for the mirror design. Most serious cameras going forward for 35mm are going to be mirrorless, so its really not an issue.
It would really be helpful, before you disagree by... agree (!!!) to read what the conversation at the time was about... If you look back then, It was on the proposal to have 27X36mm sensors on (mirrorbox) DSLRs (which will be with us for as long as photography exists... Mirrorless (or their market penetration) have nothing to do with the subject I was replying on... In fact I state that mirrorless can have whatever image ratio as long as the sensor diagonal is kept constant, some few comments later...
I don't see why flange distance would change at all. the 36x24mm sensor is literally cutting off the image coming from the lens. If more sensor was there, there is no reason why it would not capture it.
Not the case at all... Mirrors in mirrorbox DSLRs are designed so that they can project the 24mm height to the viewfinder... If the sensor was of 27mm of height, the image projected in the (optical) VF would still be a cropped one of 24mm height... This means that a longer mirror (expanded towards the flange) would be required as to add the 3mm missing and then the flange distance should be increased as to allow for a longer mirror...
More than that, other than the longer mirror, the mirrorbox design geometry should be altered altogether... This is due to the center of the image area need to be retained in line with the lens axis, which would then require the mirror center for 27mm image area to be aligned on the very same axis (in other words the center of the mirror distance to the VF's screen should be increased so that focus ability would be retained...). Other than that, the VF's pentaprism would require to be (completely) redesigned...