Hi,
The first part is very simple. Developing a new sensor takes something like three years. We see announcements more often, but it is because development of sensor generations is interleaved. When sensor A is delivered the next generation B has been in pipeline for 1.5 years.
So, Phase One now has the IQ3-100 MP sensor. It has a pixel pitch that is probably pretty normal with 0.18 micron design rules. Now, let's assume that Phase One wants to have a 56 MP sensor with 6 micron pixels. So they task Sony with the development of that sensor. So in three years they will have that new sensor, but they have to finance that development in full.
So, making two different set of sensors with different technologies will have at least twice the costs. That would be just fine if Phase could sell twice the number of low res backs at the same price. But, that is not very probable.
Now, someone may argue that 6 microns is an ideal pixel size, but that may not hold very long when competition introduces 4.5 microns on larger sensors.
I have very little doubt that 4.5 microns will deliver on well designed platforms and with competent users. Would that not be the case, Phase One would not be able to sell their high end backs at the present prices.
Getting back to the optimal pixel size, I would refer to this article:
http://isl.stanford.edu/~abbas/group/papers_and_pub/pixelsize.pdfThey define image quality as DeltaE at the pixel level. So a perfect reproduction would yield DE=0.
From the enclosed picture you can see that minimum DE is arrived at around 6.5 microns for 0.35 micron design rules and around 4.5 microns for 0.18 micron design rules. Now, this article is a bit dated, pixel designs have improved with recent designs. Would you have serious interest in the issues at hand, I would suggest reading the quoted paper.
Best regards
Erik
I'm not sure I understand this... what is doubling the development costs? ...additionally, what is an "optimal" size pixel and who defines it? ...Do you care to explain?
As far as I know, Leica and Sinar are the only ones that have set a "red line" with the minimum size of pixel they use (at 6μm) and seem to keep it despite the sensor size... I would trust their judgement better than other makers, since they are the most experienced ones in imaging among all makers with proven and continuous contribution to quality as well as being famous to be satisfied of nothing but the best with respect to competition...