I assume since you have let the Muck dry, when you are using the Vacuum press, you have heat on? If so, you may have encountered a flaw, weakness etc in the actual gator since the bump is hard. I would also like to know what the core of the bump looks like as if it's gator, then it's probably heat somehow causing it.
I mount a lot on gator, both 1/2 inch and 3/8", but I only do wet mounts. Never have seen this before.
I also use muck, it also may be that Raphel's has reformulated muck?
Paul